Mechanical Maintenance Planning & Scheduling Course

Mechanical Maintenance Planning & Scheduling Course Content:

OBJECTIVES OF MAINTENANCE

• Definition of maintenance and asset management
• Challenges and objectives of maintenance
• The modern maintenance strategy
• Maintenance windows
• Maintenance methods
• Types of maintenance
• Classification of roles in the maintenance
• Customer service in maintenance

MODERN MAINTENANCE MANAGEMENT PRACTICE IN PERSPECTIVE 

• Maintenance in the business process
• Evolution in maintenance management
• Reactive vs. Proactive maintenance
• World-class maintenance management

PREVENTIVE MAINTENANCE (PM)

• What is preventive maintenance?
• The importance of implementing a PM program
• Establishing schedules
• Breaking a facility into logical parts
• Developing an equipment list
• Developing equipment manuals
• Setting up inventory
• Understanding risks associated with a PM program

MAINTENANCE POLICIES AND LOGISTICS PLANNING      

• Equipment classification and identification
• Document identification and classification
• Maintenance management policies
• Maintenance work prioritisation
• Maintenance logistics planning

FAILURE MANAGEMENT PROGRAMME DEVELOPMENT  

• Failure Modes, Effects and Consequences
• Failure management policies
• Implementing failure management policies
• Corrective maintenance planning
• Logistic requirements planning

WORK SCHEDULING AND CONTROL 

• Development of weekly master schedule
• Determine resource availability
• Determine equipment outage requirement
• Management of the forward workload (backlog)
• Weekly master schedule implementation

PLANNING, SCHEDULING, AND CONTROL OF MAJOR MAINTENANCE WOS AND SHUTDOWNS

• The unique challenge of maintenance shutdowns
• Importance of a clear scope definition
• Work Breakdown Structure (WBS)
• Methods for building an effective maintenance database
• Critical Path Method (CPM)
• Work order crashing
• Resource scheduling and levelling

PERFORMANCE MEASUREMENT, REPORTING AND ANALYSIS 

• Information and control
• Management levels and information
• Performance indicators
• Workload performance indicators
• Planning performance indicators
• Effectiveness performance indicators
• Cost performance indicators
• Management reports

THE ROLE OF PLANNING IN PERFORMANCE IMPROVEMENT

• Maintenance as a business process
• Drawing learning from recurring maintenance tasks
• Reviewing planned maintenance
• Dealing with the productivity challenge
• Refining maintenance policies
• Capturing learning from inspection work

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